By Lifetime Epoxy Floors Guest Expert Author: Edward Winslow
There are very few surfaces that get more wear and tear then the factory or warehouse floor. Traditional concrete industrial floors often present many problems. Due to heavy traffic from forklifts, foot traffic, and the hauling and moving of products and machines, floors often cracked and chipped creating uneven surfaces that could lead to workplace hazards. The old porous cement surfaces were also difficult to keep clean. Today, polyaspartic/polyurea coatings have transformed workplace floors into cleaner, safer surfaces that decrease risks and create a more pleasant environment to work in.
Polyaspartic/Polyurea Coatings Fuse onto the Concrete
Technological advances developed a purebred polyurea surface. The prime coat actually soaks into the concrete when it is cured, blending it into the concrete surface. This coating becomes part of the concrete, so it will not chip or peel off due to salts or moisture pressure which is common with epoxy treatments.
Another major difference with this new surface treatment is preparation needed. With the old fashioned epoxy treatments, floors were usually shot blasted which produced high and slow spots. Epoxy often dries unevenly, leaving low areas with a thicker layer and high areas with a thinner layer. Polyurea floors require floor grinding before application. This preparation creates a smooth, flat surface with an even and consistent surface.
Flexibility improves surface performance
Polyurea coatings are engineered to be flexible, unlike epoxy. Old floor coatings often crack above expansion joints and cracks due to their brittle nature. The improved polyurea surfaces have the ability to move slightly over cracks as well as completely fill most cracks. This improvement prevents these imperfections from venting moisture pressure under the surface.
Above and Beyond OSHA Nonslip Guidelines
A nonslip aggregate can be built into each layer of the floor coating. Some surface treatments only have the aggregate built into the top layers, so after a year or so a warehouse or factory floor could become slippery and fall below the legal levels of Coefficient set by OSHA. The advanced floor treatments keep floors safe and may prevent accidents and legal headaches.
Easier to Maintain
Polyurea coatings are also engineered to minimize micro-scratches so that can trap dirt and bacteria. This smoother surface is easier to maintain and doesn't require any special cleaning treatments. Since the floor goes through a grinding procedure before surface application, the floor is even so water doesn't pool in low spots. The floor is faster and easier to clean, which results in a savings in labor costs.
All of these modern innovations result in an industrial floor that lasts longer, is safer, and is easier to maintain.
For more information about application of polyurea coatings on an industrial floor and to learn other options visit http://www.LifetimeEpoxyFloors.com
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